Ingersoll Rand Grinder 99V User Manual

16573313  
Edition 3  
December 2009  
Air Grinder  
99V Series  
Parts Information  
Save These Instructions  
 
88V Series Air Grinder Parts List  
Use this part listing with drawing TPA1708 for models without built-in oilers  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
‡ 1 Cylinder Case Assembly  
19  
Exhaust Deflector  
99V60-23  
for models ending in -EU  
for all other models  
99V60-EU-A25A  
99V60-A25A  
88V60-A302  
C321-606  
88V60-38  
834-61  
20  
Exhaust Deflector Screw (3)  
Nameplate Kit  
99V60-200  
*
99V-EU-K301A  
2
3
Throttle Valve Assembly  
Throttle Seal (2)  
Inlet Bushing  
(for European compliant models)  
Nameplate Screw  
*
BN403-302  
EU-99  
5
(for European compliant models) (4)  
Warning Label  
• 5A  
• 6  
7
Inlet Bushing Screen  
Throttle Valve Spring  
Throttle Valve Seat Support Assembly  
Air Strainer Screen  
Valve Seat  
*
*
99V60-262  
88V60-A303  
834-61  
(for European compliant models)  
Nameplate Kit (for domestic models)  
Nameplate Screw (4)  
99V-K301A  
BN403-302  
• 8  
• 10  
11  
12  
13  
14  
15  
16  
17  
18  
18A  
R4-159A  
Warning Label  
WARNING-4-99  
88V60-48  
Valve Seat Washer  
Valve Screw Lock Washer  
Valve Seat Screw  
99V60-155  
H54U-352  
PS3-83  
25 Dead Handle  
27 Arbor  
for 99V45 (Orange)  
99V45-204-P10  
99V60-204-P10  
99V77-204-P10  
99V85-204-P10  
R380-105  
Throttle Lever Pin  
MR-100  
for 99V60 (Blue)  
for 99V77 (Green)  
for 99V85 (Red)  
Locking Lever Assembly  
Lever Lock  
88V60-A400  
88V60-402  
88V60-405  
502B-120  
Lever Lock Spring  
30 Front Rotor Bearing  
31 Front End Plate  
Lever Lock Pin  
99V60-11  
Exhaust Diffuser  
99V77-123  
(not used on 99V45 or 99V60)  
*
Not Illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each  
part indicated by a bullet (•) for every four tools in service.  
Whenever a new Cylinder Case Assembly is installed, select the correct Nameplate from the Nameplate Kit and attach it to the Cylinder Case  
with the Nameplate Screws.  
16573313_ed3  
3
 
99V Series Air Grinder Exploded Diagram  
Use this drawing with part listing for models with built-in oilers  
(Dwg. TPA717-3)  
4
16573313_ed3  
 
99V Series Air Grinder Exploded Diagram  
Guards, Flanges and Spacers for 99V Grinders using Cup and Saucer Wheels  
51  
52  
99V45S106M  
99V60S106M  
99V60S106M-EU  
65  
56A  
49  
53  
52  
51  
53  
99V45S106  
99V60S106  
65  
56A  
49  
51  
52  
All 99V60 with  
7" Dia , X 1" Thick  
X 1-5/8" Overall Height  
Saucer Wheel  
56  
50A  
53  
(Dwg. TPA862-3)  
Guards, Flanges and Spacers for 99V Grinders using depressed Center Wheels  
51  
52  
53  
50  
56  
For Type 27 Wheels only  
57  
For domestic Plain  
Hole Wheels only  
58  
59  
For international Plain  
Hole Wheels only  
Type 27 or 28 Mounted  
or Plain Hole Wheel  
61 For Plain Hole Wheels only  
(Dwg. TPA862-3)  
16573313_ed3  
5
 
99V Series Air Grinder Parts List  
Use This Part Listing With Drawing TPA717-3 For Models With Built-in Oilers  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
‡ 1 Cylinder Case Assembly  
Nameplate Screw  
*
BN403-302  
2
† 3  
† 4  
Throttle Valve Assembly  
Small Seal  
Large Seal  
99V60-A302  
(for European compliant models) (4)  
Warning Label  
(for European compliant models)  
AFH120A-358  
C321-606  
*
EU-99  
† • 5  
*
Inlet Bushing  
88V60-38  
Nameplate Kit (for domestic models)  
99V-K301A  
5A  
• 6  
7
† • 8  
9
† • 10  
Inlet Bushing Screen  
Throttle Valve Spring  
Throttle Valve Seat Support Assembly  
Air Strainer Screen  
Valve Seat Cap  
Valve Seat  
834-61  
99V60-262  
99V60-A303  
99V60-61  
R4-157  
Nameplate Screw (4)  
Warning Label  
† 21 Oiler Chamber Plug Washer  
22 Oiler Chamber Plug  
23 Oiler Assembly  
BN403-302  
WARNING-4-99  
R3-92A  
231-665  
99V60-A198  
R1-75  
R4-159A  
† 24  
25  
Oiler Felt (2)  
11  
Valve Seat Washer  
99V60-155  
Oiler Adjusting Screw  
Oiler Body Seal  
27 Dead Handle  
R1-71A  
12  
13  
Valve Seat Lock Washer  
Valve Seat Screw  
H54U-352  
99V60-83  
† 26  
HRA20A-117  
99V60-48  
• 14  
15  
16  
17  
18  
Throttle Lever Pin  
Locking Lever Assembly  
Lever Lock  
Lever Lock Spring  
Lever Lock Pin  
Exhaust Diffuser  
(not used on 99V45 or 99V60)  
Exhaust Deflector  
Exhaust Deflector Screw (3)  
Nameplate Kit  
(for European compliant models)  
MR-100  
28 Dead Handle Screw  
29 Arbor  
99V60-634  
99V60-A400A  
88V60-402  
88V60-405  
502B-120  
for 99V45 (Orange)  
99V45-204-P10  
99V60-204-P10  
99V77-204-P10  
99V85-204-P10  
R380-105  
for 99V60 (Blue)  
for 99V77 (Green)  
for 99V85 (Red)  
18A  
99V77-123  
30 Front Rotor Bearing  
31 Front End Plate  
19  
20  
99V60-23  
99V60-200  
99V60-11  
*
99V-EU-K301A  
*
Not Illustrated.  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each  
part indicated by a bullet (•) for every four tools in service.  
Whenever a new Cylinder Case Assembly is installed, select the correct Nameplate from the Nameplate Kit and attach it to the Cylinder Case  
with the Nameplate Screws.  
Indicates Tune-up Kit part.  
Use this part listing for all models  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
99V60-207  
99V60-283  
• 33 Rotor Key  
34 Rotor  
R43F-70  
99V60-53  
47 Motor Clamp Belleville Washer (2)  
†• 48 Cylinder Case Gasket  
49 Cup Wheel Guard  
† • 35 Vane Packet (set of 4 Vanes)  
36 Cylinder Assembly  
99V60-42-4  
99V60-A3  
for 5or 6Cup Wheels  
99V60-A216A  
37  
End Plate Dowel  
Cylinder Dowel  
5040-6  
for 130 or 150 mm Cup Wheels  
99V60-A216MA  
38  
502B-120  
99V60-311  
99V60-A12  
99V60-739  
50 Depressed Center Wheel Guard for Type 27  
or Type 28 Wheels  
39 Exhaust Silencer  
40 Rear End Plate  
† • 41 Rear End Plate Gasket  
for 9or 230 mm  
for 7or 180 mm  
99V60-106-9  
99V77-106-7  
Controller Assembly (consists of Controller  
and Rotor Bearing Seal Assembly)  
Saucer Wheel Guard (for 7diameter x 1”  
thick x 1-5/8over all height Saucer Wheel)  
50A  
99V60-206-7  
51  
for 99V45 (4500 rpm) (Orange)  
99V45-A524  
Cylinder Case Screw Lock Washer (4)  
10BM-67  
42  
for 99V60 (6000 rpm) (Blue)  
for 99V77 (7700 rpm) (Green)  
for 99V85 (8500 rpm) (Red)  
Rotor Bearing Seal Assembly (consists  
of Rear Rotor Bearing and Rotor  
Bearing Seal)  
99V60-A524  
99V77-A524  
99V85-A524  
52 Cylinder Case Screw (4)  
53 Autobalancer Assembly  
54 Autobalancer Wrench (7/8single-end;  
open-end wrench)  
56 Wheel Retaining Screw  
for all Type 27 and  
99V60-638  
99V60-A713  
88V60-169  
43  
99V60-A28A  
99V60-107A  
99V60-219  
99V60-119  
45 Rotor Bearing Cage  
46 Controller Retaining Nut  
Type 28 Wheels  
for 7diameter x 1thick x 1-5/8”  
overall height Saucer Wheels  
for 99V45 and 99V85  
for all others  
R4-120  
G8-120A  
To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each  
part indicated by a bullet (•) for every four tools in service.  
Indicates Tune-up Kit part.  
6
16573313_ed3  
 
Use this part listing for all models  
Item  
Part Description  
Part Number Item  
Part Description  
Part Number  
Wheel Retaining Screw Assembly  
*
Piped-Away Exhaust Kit  
99V60-K184  
56A  
99V60-A219C  
(for all Type 6 and Type 11 Wheels)  
Depressed Center Wheel Spacer  
(for Type 27 Plain Hole Wheels) (2)  
Depressed Center Wheel Flange  
Exhaust Hose  
99V60-184  
DG30-67  
Exhaust Hose Clamp  
57  
99V-286  
Exhaust Elbow  
99V60-167  
99V60-49  
Exhaust Elbow Gasket  
58 (for 7and 9diameter Type 27  
and Type 28 Plain Hole Wheels)  
Depressed Center Wheel Flange  
99V60-386  
Exhaust Elbow Screw (3)  
Exhaust Hose Band (4)  
Exhaust Hose Band Screw (4)  
Nut (6)  
FEA100-112  
99V60-927  
MT1-36-7/8  
G8-120A  
(for 99V60P107M, 99V60P109M  
59  
99V60-386-M  
and 99V85P107M Type 27 Plain  
Screw (2)  
JC3350-103  
Hole Depressed Center Wheels)  
60 Depressed Center Wheel Nut  
Tune-up Kit (for models with built-in oiler)  
(includes illustrated parts 3, 4 [2], 5A [2],  
8, 10, 21, 24 [2], 26, 35, 41 and 48)  
Exhaust Deflector Screw Wrench (1/8hex)  
Maintenance Tool Kit  
99V85-186  
D32-26  
*
99V/99H-TK3  
Depressed Center Wheel  
62  
Nut Spanner Wrench  
*
*
R2J-562  
99V60-K950  
99V60-950  
99V60-951  
99V60-A952  
88V-562  
Depressed Center Wheel Flange Wrench  
(for 99V60P107M,99V60P109M and  
63  
Controller Wrench  
7RAQT4-254  
88V60-86A  
99V85P107M) (1x 15/16double-end;  
Seal Pressing Tool  
open-end wrench)  
Bearing Clamp  
Flange (for 99V45S106M, 99V60S106M,  
65 99V45S106M-EU, 99V45S106, and  
99V60S106)  
*
Wheel Retaining Screw Wrench (5/32hex)  
*
Not Illustrated.  
Parts and Maintenance  
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so  
that they can be recycled.  
Tool repair and maintenance should only be carried out by an authorized Service Center.  
Refer all communications to the nearest Ingersoll Rand Office or Distributor.  
Related Documentation  
For additional information refer to:  
Product Safety Information Manual 04584959.  
Product Information Manuals 16573222 and 16576092.  
Maintenance Information Manual 16573370.  
16573313_ed3  
7
 
© 2009 Ingersoll Rand Company  
 

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